Panel upgrades

Federal Pacific Panel needs upgrade
electrical panel upgrade

Your home’s electrical panel is the heart of its electrical system—responsible for distributing power safely and efficiently to every circuit in your house. As modern homes become more dependent on high-powered appliances, smart devices, and electric vehicles, many older panels simply can’t keep up. That’s when an electrical panel upgrade becomes not just a good idea, but a crucial one.

What Is an Electrical Panel?

Also known as a breaker box, service panel, or fuse box (in older homes), the electrical panel is where the power from the utility company enters your home. It distributes electricity to various circuits and contains breakers that shut off power in case of an overload or short circuit.

Signs You May Need an Electrical Panel Upgrade

Here are some common indicators that your electrical panel may need upgrading:

  • Your home is over 25–30 years old and still has its original panel, like the Federal Pacific pictured above.

  • Frequent breaker trips or flickering lights, especially when large appliances are running.

  • You're adding high-demand appliances, such as an electric range, HVAC system, hot tub, or EV charger.

  • You still have a fuse box, which is outdated and often not up to current code.

  • Your panel is underpowered, offering only 60 or 100 amps when modern homes often require 200 amps or more.

  • Scorch marks, buzzing sounds, or burning smells from the panel—these are urgent safety concerns.

Benefits of Upgrading Your Electrical Panel

  • Improved Safety: Prevents overloads, reduces fire risk, and ensures safe operation of all devices.

  • Code Compliance: Meets current electrical codes and standards, which is especially important if you're renovating or planning to sell.

  • More Power: Supports the electrical demand of modern living, from smart home devices to electric vehicles.

  • Home Value: Upgraded panels can make your home more attractive to buyers and may be required during inspections.

  • Future-Proofing: Gives you the capacity for future expansions, like solar panels or home offices.

What's Involved in a Panel Upgrade?

  1. Assessment: A licensed electrician will evaluate your existing panel, wiring, and power usage to determine the best upgrade path.

  2. Permits: Most areas require permits and inspections to ensure the work is up to code standards.

  3. Service Upgrade (if needed): In some cases, your utility service may also need an upgrade to supply more power to your home.

  4. Installation: The old panel is removed and replaced with a new one, often increasing capacity to 200 amps.

  5. Inspection and Testing: Once installed, the system is inspected by local authorities and tested to ensure everything functions safely.

Cost of an Electrical Panel Upgrade

Costs can vary depending on factors like location, amperage increase, and the complexity of the job. On average:

  • 100 to 200-amp upgrade: $1,500–$3,500

  • Including service upgrade: $3,000–$5,000+

  • Adding subpanels or additional circuits can add to the total

Check for rebates or incentives in Texas, especially if you’re upgrading to support an EV charger or energy-efficient systems.

Choosing the Right Electrician

This is not a DIY job. Hire a licensed, insured electrician with experience in panel upgrades. Make sure they:

  • Pull the necessary permits

  • Handle communication with your utility company (if needed)

  • Offer warranties on both labor and equipment

Final Thoughts

An electrical panel upgrade is an investment in the safety, functionality, and future of your home. If you're noticing signs of strain on your current system or planning a remodel or major appliance installation, now is the time to act. Don’t wait until you’re in the dark—literally. Contact Pro Power for an estimate to upgrade your panel.